Modernize your ERP and production systems without breaking them.

Hypercubic moves manufacturers from COBOL to cloud in quarters — with line-level proofs every production, inventory, and supply-chain path behaves identically, continuously audit-ready documentation for ISO, FDA, and ITAR compliance, and the expertise of your senior engineers captured before they retire.

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75%

of large manufacturers still run core MES/ERP on legacy platforms

35+

years average age of core production management systems

Hypercubic Intervention

Challenge	Solution
Three decades of production and planning logic lives in a handful of engineers Legacy ERP, MRP II, and shop-floor systems encode decades of bill-of-materials logic, planning algorithms, and cost allocation rules in COBOL. Senior engineers who know the edge cases are retiring.	HyperTwin HyperTwin observes how your senior ERP and production engineers actually work — BOM logic, planning algorithms, variance accounting, quality workflows — and turns each session into a queryable expert model.
ISO, FDA, and ITAR audits require documentation of every production path ISO 9001 audits, FDA submissions for pharma and med-device, and ITAR reviews for aerospace and defense demand traceable documentation of every production and quality path. Today reconstructed manually.	HyperDocs HyperDocs continuously generates audit-ready documentation of every production, quality, and cost pipeline — with full traceability to source COBOL. ISO and FDA audit response moves from weeks to hours.
An ERP modernization error halts production ERP migrations that miss edge cases cause production stoppages, inventory errors, and accounting misalignments. Line-level equivalence on every production and costing path is the acceptable bar.	HyperLoop HyperLoop produces line-level correctness proofs that every BOM explosion, production scheduling, and cost allocation path in the modernized code behaves identically to the original — so cutovers land without stopping production.
Overnight MRP runs and financial close depend on shrinking operator expertise Nightly MRP runs, financial close batches, and supply-chain data exchange jobs run on z/OS schedules operated by senior engineers whose knowledge is not being replaced.	Hopper Hopper works as an AI agent on z/OS — navigating ISPF, submitting JCL, monitoring JES, and triaging incidents with SMF and RACF data. Nightly failures get resolved before they delay a morning production shift.

Challenge

Solution

Three decades of production and planning logic lives in a handful of engineers

Legacy ERP, MRP II, and shop-floor systems encode decades of bill-of-materials logic, planning algorithms, and cost allocation rules in COBOL. Senior engineers who know the edge cases are retiring.

HyperTwin

HyperTwin observes how your senior ERP and production engineers actually work — BOM logic, planning algorithms, variance accounting, quality workflows — and turns each session into a queryable expert model.

ISO, FDA, and ITAR audits require documentation of every production path

ISO 9001 audits, FDA submissions for pharma and med-device, and ITAR reviews for aerospace and defense demand traceable documentation of every production and quality path. Today reconstructed manually.

HyperDocs

HyperDocs continuously generates audit-ready documentation of every production, quality, and cost pipeline — with full traceability to source COBOL. ISO and FDA audit response moves from weeks to hours.

An ERP modernization error halts production

ERP migrations that miss edge cases cause production stoppages, inventory errors, and accounting misalignments. Line-level equivalence on every production and costing path is the acceptable bar.

HyperLoop

HyperLoop produces line-level correctness proofs that every BOM explosion, production scheduling, and cost allocation path in the modernized code behaves identically to the original — so cutovers land without stopping production.

Overnight MRP runs and financial close depend on shrinking operator expertise

Nightly MRP runs, financial close batches, and supply-chain data exchange jobs run on z/OS schedules operated by senior engineers whose knowledge is not being replaced.

Hopper

Hopper works as an AI agent on z/OS — navigating ISPF, submitting JCL, monitoring JES, and triaging incidents with SMF and RACF data. Nightly failures get resolved before they delay a morning production shift.

Built for the systems that actually run factories.

Mainframe runtime

COBOLJCLCICSIMSDB2VSAMAssemblerz/OS

Manufacturing platforms

SAP (ECC / S/4HANA)Oracle EBSInforSiemens OpcenterRockwellGE ProficyIn-house

Compliance & regulatory

ISO 9001 / 13485 / 14001FDA 21 CFR Part 11 / 820ITAREPAOSHA

Measurable Impact

60%

Faster ERP modernization discovery

Manufacturing teams eliminate months of manual reverse-engineering by starting MES migration projects with an automated inventory of production workflows, equipment interlocks, and SCADA integration logic across the legacy platform.

Faster production-systems engineer onboarding

New production systems engineers become productive on legacy MES and ERP platforms faster, using HyperTwin for on-demand answers about production logic, equipment interfaces, and plant-specific customizations.

90%

Faster ISO and FDA audit impact analysis

Compliance teams generate documentation for FDA, ISO, and GMP requirements faster, mapping specific regulatory rules to the exact code routines, validation checks, and traceability logic that enforce them across legacy quality systems.

Common Questions

Can Hypercubic work with our MES and shop floor systems?

Yes. Hypercubic analyzes the code and configuration behind MES, SCADA, and shop floor control systems. We work at the code layer, documenting the logic that drives your production operations without impacting shop floor performance.

How does this help with Industry 4.0 transformation?

Industry 4.0 requires connecting legacy systems to modern IoT platforms, AI models, and digital twin technologies. Hypercubic provides the complete understanding of your existing systems that makes these integrations possible.

What about regulated manufacturing environments (FDA, automotive)?

Hypercubic generates traceable documentation that supports regulatory compliance. For FDA-regulated manufacturers, we provide documentation that maps process controls to validation requirements. For automotive, we support IATF 16949 traceability requirements.

Can this reduce our dependency on specialized operators?

Yes. By capturing and preserving the operational knowledge of veteran operators and engineers, Hypercubic enables a broader workforce to understand and work with your manufacturing systems, reducing single points of failure.

See how Hypercubic understands your manufacturing systems

Schedule a technical assessment with our team. We will analyze a sample of your MES, ERP, or quality system codebase and show you exactly how Hypercubic maps production logic, BOM processing, and compliance rules.

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